Coupler & Draw Bar R&I

Marand Draft Pack Ergonomic Handling Trolleys

The Marand range of coupler and draw bar ergonomic handling trolleys represents a significant technological advancement in the safe removal and replacement of couplers and draw bars from rail cars. Developed in response to longstanding safety concerns within the rail industry, our innovative solution enhances operational safety while streamlining processes.

Efficient and Safe Operations

Designed with simplicity and compactness in mind, Marand’s trolleys facilitate quick, safe, and efficient removal and installation of couplers and draw bars. Our R&I solution significantly minimizes potential risks to workers and reduces the workforce needed for these operations by up to 50%. Customers utilizing our trolleys have experienced efficiency improvements of up to 1200%.

User-Friendly Design

Our modern equipment allows for safe operation by a single fitter or operator, eliminating the need for overhead cranes or rigging. The system is compatible with existing service arrangements in most cases, enhancing convenience and efficiency.

Engineered for Safety

Marand utilizes industry-standard Toyota hydraulic lift equipment as the foundation for our trolleys. We then implement critical safety modifications to ensure they are suitable for rail workshop environments. Customized handling tooling is integrated into the hydraulic and safety systems, resulting in a bespoke materials handling solution designed for maximum efficiency.

Proven Success in the Field

Since the initial deployment of our innovative machines at Rio Tinto’s 7 Mile facility, over 50 units are now in operation. Major companies such as BHP, Aurizon, FMG, Pacific National, and Roy Hill have adopted Marand’s safer and more efficient methods, reaping the operational efficiency benefits for freight and ore car rail workshop maintenance.

Our Coupler and Draw Bar Removal and Installation Devices are engineered to safely lift, place, or remove Couplers and Draw Bars from various rail vehicles. The Coupler devices are designed for safe and efficient removal of both fixed and rotary couplers thanks to the innovative onboard hydraulic rotation device in built with the coupling mechanism. This labor-saving device operates using the lift truck OEM controls and is equipped with added safety features to protect both users and workshop personnel.

Explore how Marand’s innovative solutions can enhance safety and efficiency in your operations.

• Improves worker safety
• Reduces operational bottlenecks through reduced overhead crane utilisation
• Zero emissions
• Fixed and Rotary Couplers
• Ergonomic controls
• Working Load up to 350kg / 770lbs
• Hydraulic system and functions fully integrated
• Warranty that provides ease of asset management and peace of mind
• Perfect for workshops with embedded floor rails to ensure safe, smooth and even travel
• Adaptable for different classes or types of products

Marand R&I ergo devices are in use at Australia’s largest and highest throughput operations supporting Australia’s iron ore heavy haul operations in Karratha and Port Hedland. All Marand machines are designed and built in Australia to AS4024 and AS3000 machine and electrical safety compliance. 

Our in house design team can deliver custom payloads and or and configuration to suit your needs. Marand Rail customers include Rio Tinto, BHP Billiton, Bombardier, Alstom, Pacific National, QR, Aurizon, UGL, Onesteel, Inver, RailCorp, Fortescue (FMG), Kiwi Rail and Roy Hill.  

Marand are currently working with other operations to improve their rail maintenance operations. If you have concerning operational risks or ergonomic challenges within your operation, reach out. Marand have experience in Green and brownfield automated, semi-automated and manual solutions for most industries.